Solar for manufacturing

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Manufacturing solar • Australia

Solar for manufacturing facilities and factories

Manufacturing businesses can have substantial daytime electricity demand from machinery, production equipment, HVAC, refrigeration, compressed air and other operations. ADS Solar designs commercial and industrial solar systems for Australian manufacturing facilities, factories and production sites.

Manufacturing energy assessment

Design solar around production demand

Manufacturing solar should be sized around actual electricity consumption, production hours, peak demand, available roof area and future electrical loads rather than roof space alone.

Why manufacturing suits solar

Why solar can work well for manufacturing businesses

Many manufacturing facilities use significant electricity during daytime production hours, when rooftop solar systems are also generating electricity.

High daytime demand

Production machinery, HVAC, compressors, processing equipment and other loads can operate during solar generation hours.

Large roof areas

Factories and manufacturing facilities often provide substantial usable rooftop space for commercial or industrial solar arrays.

Energy cost management

Using solar electricity directly on-site can reduce the amount of electricity purchased from the grid.

Future energy planning

Solar systems can be planned around future machinery upgrades, electrification, battery storage and growing production demand.

Manufacturing load profile

Use interval electricity data before sizing the system

Manufacturing energy consumption can vary substantially throughout the day. Reviewing interval data helps identify when electricity is being used and how closely the load profile matches expected solar production.

  • Half-hourly electricity consumption
  • Peak demand periods
  • Production shift times
  • Weekday and weekend operation
  • Machinery and equipment loads
  • Heating and cooling demand
  • Compressed-air systems
  • Refrigeration or cold-storage demand
  • Planned production expansion
Solar self-consumption

Match solar generation with factory demand

Solar electricity used directly within the manufacturing facility can offset electricity that would otherwise be purchased from the grid.

Facilities with consistent daytime loads may be able to consume a substantial portion of solar production on-site, depending on the system design and operating profile.

Manufacturing battery storage

Commercial batteries for manufacturing facilities

Battery storage can complement commercial solar where the manufacturing site’s electricity profile supports a clear technical and financial use case.

Store surplus solar

Excess daytime solar generation may be stored and used during later periods of electricity demand.

Load shifting

Stored energy may be used during selected higher-cost electricity periods, depending on the tariff and site profile.

Peak-demand management

Correctly designed commercial batteries may help manage selected demand peaks where the site’s tariff includes demand charges.

Manufacturing system design

What should be assessed before installing factory solar?

Manufacturing projects require careful consideration of the building, electricity supply and operational requirements.

  • Roof condition and structural suitability
  • Roof orientation and available installation area
  • Shading and rooftop equipment
  • Existing switchboards
  • Electrical supply capacity
  • Maximum site demand
  • Network connection requirements
  • Solar export limits
  • Maintenance access requirements
  • Future production expansion
Professional system assessment

Manufacturing solar should be site-specific

Two manufacturing businesses with similar roof areas can require very different solar systems because their electricity loads, machinery, production schedules and tariffs may differ significantly.

A site-specific assessment helps determine an appropriate system capacity and commercial energy strategy.

Commercial solar projects

Explore ADS Solar commercial project experience

Our commercial project gallery provides examples of larger rooftop installations across Australian business and community sites.

ADS Solar commercial rooftop solar project

Commercial rooftop solar

Larger commercial roofs can support substantial solar generation when designed around site demand.

ADS Solar commercial solar installation at St Marys NSW

Bent Street, St Marys

Commercial rooftop solar designed around usable roof area and business electricity requirements.

Flower Power Milperra commercial solar project

Flower Power, Milperra

Commercial solar supporting daytime energy requirements at a large business facility.

ADS Solar commercial rooftop installation

Commercial solar installation

Professional rooftop solar developed around commercial building and electrical requirements.

Manufacturing solar quote

Request a manufacturing solar assessment

Tell ADS Solar about your manufacturing facility, electricity consumption, operating hours and available roof area. Providing recent electricity bills or interval data can help with system assessment.

Reduce grid dependence across your manufacturing facility

ADS Solar can assess your facility’s roof area, electricity demand, production profile, solar capacity and commercial battery opportunities before recommending a suitable energy solution.

Manufacturing solar FAQs

Frequently asked questions about solar for manufacturing

Is solar suitable for manufacturing facilities?

It can be particularly suitable for manufacturing businesses with consistent daytime electricity demand and sufficient usable roof area. Actual suitability depends on electricity consumption, roof conditions, electrical infrastructure and network requirements.

What size solar system does a factory need?

The correct size depends on the factory’s electricity consumption, production hours, roof area, peak demand and export limits. Smaller sites may consider 20kW to 50kW systems, while larger manufacturing facilities may assess 100kW or significantly larger installations.

Can manufacturing businesses use 100kW solar systems?

Yes. A 100kW system can be suitable for some larger commercial or manufacturing facilities, although the appropriate capacity should be based on the site’s electricity consumption and technical requirements.

Can manufacturing solar reduce electricity costs?

Solar electricity consumed directly within the facility can reduce electricity purchased from the grid. Actual savings vary according to system output, electricity consumption, tariffs and the proportion of solar energy used on-site.

Can a factory add commercial battery storage?

Yes, subject to site suitability and the business case. Battery sizing should consider solar generation, electricity consumption, peak demand, tariffs, operating hours and backup requirements.

What information is needed for a manufacturing solar quote?

Useful information includes recent electricity bills, interval electricity data where available, operating hours, roof information, site address and details of any planned future electrical loads or production expansion.

Where can I see ADS Solar commercial projects?

Visit the ADS Solar project gallery to see examples of commercial solar installations.